Quality products, service, spares and advice
delivering customer solutions across the globe.
         
Total Power Package FPSO, FSO & Offshore

Hamworthy Combustion are now providing turnkey boiler packages for the offshore market – with 24 x 7 remote condition monitoring.

This is a natural development of our world leading position in the FPSO and FSO market. For over 30 years, we have successfully supplied the majority of FPSO and FSO vessels with complex combustion systems. With the growth in the sophistication of offshore power systems, the combustion burner system has become the most complex part of the boiler package.

As each FPSO project is unique, Hamworthy Combustion is able to determine the optimal boiler for the total power system and hence cost effective solution. In being independent of boiler suppliers, we are exceedingly well positioned to select the most appropriate boilers to meet the specific power system needs of each individual FPSO project.

Hamworthy Combustion are providing a turnkey package: total responsibility for complete design, supply, integration and commissioning. This includes remote condition monitoring, backed up by our global marine service capability with rapid local support.
Total Power Package
 
         
Prosafe

Prosafe Production's FPSO (Floating, Production, Storage and Offloading) tanker Espoir Ivoirien is moored offshore Côte D'Ivoire. At the heart of the 60,000 barrels-per-day production facility is a power supply provided by twin large steam boilers and, ultimately, Hamworthy's combustion system for firing produced fuel gas and diesel oil.

Prosafe required fast-track ship conversion with zero downtime and minimal shipyard installation work. Hamworthy Combustion provided an integrated dual fuel combustion package with maximum pre-assembly to successfully meet client requirements. As a result, Hamworthy Combustion were awarded a second, near-identical, order for the sister-ship Abo FPSO, now operating on the Abo oilfield, offshore Nigeria.

'Hamworthy Combustion is clearly the world leading supplier of combustion systems for FPSOs and other offshore production units. It’s a company we’re delighted to be associated with.’
Frances Xavier, Marketing Engineer, Aalborg Industries, Singapore.
Prosafe
 
         
Wellman Robey Limited

Hamworthy Combustion has been supplying packaged burners, spares and service to industrial boiler and pressure vessel manufacturer Wellman Robey for nearly half a century. The Hamworthy Combustion/Wellman partnership has delivered solutions to international shell boiler steam and hot water markets in terms of commissioning, spares and service and has always been in the forefront in developing low emission and high efficiency plant.

Taj Heer, Managing Director at Wellman Robey reports: “The long and successful relationship we have enjoyed over many years with Hamworthy Combustion has been based on its excellence in the provision of package boilers and burner systems to the most exacting standards of blue chip companies worldwide.”
Welman Robey Limited
 
         
Mitsui Babcock

Mitsui Babcock’s Phai Lai (Vietnam) and Heze Phase 2 (China) projects threw up two vexing combustion questions in terms of light-up burners and high energy ignitors.

Mitsui Babcock wanted a stable light-up burner for firing heavy fuel oil without using an air swirler to provide a flame re-circulation zone. Also required was a system to ignite the light-up burner without the use of a pilot flame - notoriously difficult just using a direct spark.

Hamworthy Combustion’s unique alliance of combustion specialists from Hamworthy Combustion, Airoil-Flaregas, Peabody Engineering and Chentronics designed an atomiser tip that successfully fires the burner without the need for a pilot flame.

Prior to installation, Hamworthy Combustion was able to test its reliability at its world-leading Advanced Technology Centre in the UK where it was successfully demonstrated with a high energy ignitor firing 20 sparks per second. This gave Mitsui Babcock confidence that Hamworthy Combustion had designed, produced and supplied a cost-effective and reliable solution.
 
         
Hamworthy / Hirakawa Guidom

Exhaustive field trials by boilermakers in Japan have proved that Hamworthy Combustion's envirojet burners give the best performance in terms of ultra low NOx with optimum combustion efficiency and minimum power consumption.

Japanese boilermaker Hirakawa Guidom Corporation now uses Envirojet burners on all its new shell boilers, offering the ultimate in steam and hot water boiler performance to its international blue chip customer base.

"Hamworthy Combustion enjoy a favourable reputation for its burners among Japanese customers in all industries that require the toughest, most energy-efficient, and lowest NOx boilers in the world." Shinichi Hirakawa, President of Hirakawa Guidom Corporation.
Hamworthy / Hirakawa Guidom
 
         
AMOxsafe® World Leadership

The recent development of the new breed of diesel and dual-fuel Liquid Natural Gas Carriers, and the requirement for a Gas Combustion Unit, has proved to be yet another platform for Hamworthy Combustion’s continued dominance in equipment supply to the LNG shipping industry.

Hamworthy Combustion is recognised as a world leader in the design and manufacture of combustion equipment, and the development of the AMOxsafe® Gas Combustion Unit has cemented Hamworthy Combustion’s status as a market leader in the supply of safe, reliable equipment to incinerate excess boil-off gas.

The AMOxsafe® GCU was specifically required to safely dispose of excess boil-off gas from the LNG cargo tanks and the weaker waste gas mixes from processes onboard the LNG carriers. With almost 100 years of engineering experience and decades of marine application knowledge, the unit is a compact, all metal design to meet the stringent requirements from ship-owners and classification societies.

Hamworthy Combustion has created a unit that meets and exceeds market requirements and, to support this new technology, has invested over a million US dollars building a 100 MW demonstration unit at their site in Poole on the South Coast of England. This unit has been used to demonstrate their commitment to providing innovative solutions to the changing needs (critical incineration problems) of the LNG industry.
The unit is part of the Hamworthy Combustion Technology Centre and is the only facility of its kind in the world. It allows on-site demonstrations and is an integral part of training for ship owners and operators.

Hamworthy Combustion’s Institute developed training courses, with dedicated instructors, to give operating crews theoretical and hands-on practical training prior to entering service.
This DNV accredited course has been developed with the LNG industry’s safety issues at heart and is suitable for all personnel requiring experience with GCU technology, with almost 200 operators trained to date from organisations such as Shell, Teekay and Leif Höegh.

Further evidence of Hamworthy Combustion’s commitment to the industry is the introduction of Long Term Service Agreements for the AMOxsafe® GCU.

Dedicated support personnel with specific customer knowledge co-ordinate training, service engineer attendance and product support, providing 24 / 7 qualified technical support and guaranteed service engineer attendance. This new concept of product support for marine equipment has already had significant interest from shipping companies, some already seeing the benefit of the Amoxsafe® Product and the value added gained from a Long Term Service Agreement.

Recent market success shows the need for owners to have a unit which meets and exceeds industry requirements and as such over the last 12 months Hamworthy Combustion has dominated the new order awards for Gas Combustion units, achieving 100% of all new build contracts. This is demonstrable evidence of the industry’s recognition of the AMOxsafe® as a product with superior performance with unbeatable after service back up, giving the customer total confidence in this safety systems ability to perform in the field.

From initial design enquiry, construction, onboard commissioning and after-sales service, teams of dedicated specialists are focused on continuing Hamworthy Combustion’s tradition of meeting the safety, environmental and efficiency challenges of the LNG industry.
 
         
Chentronics supports "Green" Industry

NRG NORWALK

In November of 2007, Chentronics won a significant contract at NRG Norwalk Harbor Station. The order included state of the art “Smart Spark” systems, used to upgrade and improve starting reliability for their CE Corner fired boiler. The ignition fuel is No. 2 (diesel) oil. NRG Norwalk is located on the sensitive Long Island Sound in Southern Connecticut. NRG has a long history of supporting environmentally friendly practices, including a wild life sanctuary on the NRG Norwalk Harbor site. In fact, the site is host to a live webcam of an Osprey nesting site, hosted by Norwalk Maritime Aquarium website: http://www.maritimeaquarium.org/lis_webcam.html

CAPSTONE TURBINE CORPORATION

Capstone Turbine Corporation recently selected Chentronics as a supplier for their family of micro-gas turbines. The Capstone MicroTurbine™ is a compact, turbine generator that delivers electricity onsite, or close to the point where needed. The MicroTurbine is suitable for applications ranging from remote locations to city centers, delivering clean, high quality power from a wide variety of fuels, with superior safety and emissions. It offers great value for clean and reliable small-scale power production. Features including maintenance-free air bearings, the lowest emissions of any non-catalyzed fossil fuel combustion, and digital power conversion combine to produce the optimal small-scale generator.
 
         
New Ultra-Low NOx Burner Introduced

Hamworthy Peabody Combustion announces the introduction of the ECOjetTM ultra-low NOx burner.

After almost three years’ of research and development, including the use of Hamworthy Peabody Combustion’s SMARTflowTM flow modeling, and the resources of Hamworthy Combustion’s world-leading Advanced Technology Center (14 test furnaces/testing burner capacities to 300 MM BTU/hr), the ECOjetTM evolved, offering ultra-low emissions. Every aspect of the burner from air entry to gas and oil nozzles to swirler was strategically designed, developed and tested using a full size burner.

Ignition is achieved using the highly reliable, self-cleaning, and low maintenance Chentronics’ (a Hamworthy Combustion Group company) High Energy Direct Spark Ignitor. This state-of-the-art burst mode ignition with flashing indicator allows the operator to observe the ignitor condition during operation. This also eliminates the need for an ignitor fuel train. Gas-Electric ignitors are also available firing a wide variety if gases including natural gas, propane and coke oven gas.

Easy to Install, Easy to Operate, Easy to Maintain

•Ultra Low NOx on a full range of gaseous fuels (natural gas, propane, refinery gas, landfill gas, off gasses).
•Staged gas design provides extremely stable flames, up to 20:1 burner turndown, hot standby, available continuous pilot, and precise furnace warm-up.
•Low NOx on all liquid fuels (No. 2 through No. 6 fuel oil, ultra-heavy fuels such as pitch and bitumen).
•Applicable to package, industrial, and utility boilers ranging from single to multi-burner wall-fired, Turbo, and other boiler types.
•NOx levels <30 ppm without FGR
•Ultra-Low NOx (<10 ppm) with less FGR than other burners, greater efficiency, & lower CO2 footprint.
•Burner ramp rates not limited by speed.
•Does not require complicated control systems.
•Reliable and virtually maintenance-free, self-cleaning High Energy Spark Ignition.
•Does not require special fuel or combustion air filtration or straining.
•Capacities to 400 MM BTU/hr.
See our Ultra-Low NOx ECOjetTM brochure on our website: www.hamworthy-peabody.com
 
         
Optimisation of an Elevated Staged Flare

In recent years, gas plants have become increasingly larger in size (more than 3.5 MMkg/hr), with a consequent increase in their required flaring capacity. At the same time there is the requirement to have smokeless flaring, both at very low flow rates and at the total design flow rate capacity. This, in conjunction with increasingly more stringent pollution regulations, have presented new process and design problems that have been addressed and resolved by using an elevated staged flare system, developed by Hamworthy Combustion Group.

Hamworthy Combustion Group have a uniquely successful track record of supply of this new flare concept, developed in the last five years and now recognised as a product leader.

Staged flares are fed from a manifold that distributes the flow, by means of automatic on/off butterfly valves located at the base of the flare stacks, to individual flare stacks, each one equipped with a flare tip.

The first stage is open directly to atmosphere and is fitted with a dynamic dedicated “Gaseel” type seal, ensuring a smokeless flame for the maximum continuous operational flaring rate.

The other stages are fitted with staging valves and dedicated safety emergency devices (rupture disc-pins), and consist of multi-branch sonic type flare tips.

 The number of flares in operation is proportional to the relief gas flow.

 The total stream is segregated into different flares, with a reduction in the diameter of each flare tip.

 The first stage flare tip is fitted with steam facilities to ensure smokeless flame.

 Steam flow control is performed using the Hamworthy Combustion “Flarscan” system.

 For safety and modularisation reasons, each stage, and relevant flare tip has been designed to address the additional flaring rate in the event of a staging valve failure.

 The size of the tip on the first stage has been designed to limit the gas exit velocity to 0.2 Mach at smokeless flow rate, and to 0.5 Mach at maximum flow in order to avoid vibrations.

 Average low flame emissivity.

 Lower heat radiation at grade.

 Reduced gas dispersion at grade.

 Reduced header, sub-headers, risers and valves size, and hence lower cost.

 The main flare sub-headers and flare risers have been sized for a maximum velocity of 0.5 Mach to limit the pressure drop across the valves and to attenuate the noise of the whole system.

Analysis to identify the best configuration for a flare capable of managing very large flaring rates from a single header confirms that the solution of an elevated staged flare has the advantages of a) limiting size of the flare tips without introducing flame stability issues; b) distribution of the steam to the first stage, which will address other emergency scenarios characterised by lower flow rate; c) guaranteeing a longer life cycle for the flare tips which would normally be closed and require continuous purging.

These factors, in conjunction with the fact that the design flaring rates are related to emergency scenarios that are very unlikely to occur have allowed the designers to set the height of the flares at 130m allowing for a reasonable, reliable, and cost effective solution.
 
         
Total energy solutions for FPSOs worldwide

Hamworthy Combustion is to supply complete combustion systems and ancillary equipment for the first-ever FPSO vessels constructed by Aker Floating Production. The contract was secured through Moss Varmeteknikk of Norway, an established partner of Hamworthy Combustion.

Aker is entering the “own-and-operate” FPSO market with a fleet of “Smart FPSOs” currently being fitted out at the Jurong Shipyard in Singapore. This initial Hamworthy Combustion contract, valued at nearly $2 million, includes two shipsets of burners as well as valves and fittings, control panels, instrumentation, fan and gas detection systems and diesel oil pumping units for Aker’s Smart 1 and Smart 2 FPSO vessels.

With the growing sophistication of offshore power systems, where combustion burner technology has become the most complex part of the boiler package, operators are constantly seeking best practice and cost-effective solutions to their
FPSO needs throughout the life of their vessels.

Already a world leader in the supply of safe and efficient combustion equipment for FPSO and FSO vessels worldwide, Hamworthy Combustion is now leading
the way in becoming the first total energy system provider in this growing marine market sector, with the capability to supply boilers, combustion systems and all ancillary equipment.

Each FPSO project is unique and, being independent of boiler suppliers, Hamworthy Combustion is ideally positioned to specify the most cost-effective systems to meet the individual energy needs of each FPSO.

Hamworthy Combustion offers complete turnkey solutions,
including:

• System design
• Total boiler system supply
• Equipment installation
• System commissioning
• After-sales service
• 24 x 7 remote condition monitoring

all backed by a global marine service capability with
rapid local support.

With over 30 years experience as the world leader in the supply of combustion technology for the FPSO and FSO market, Hamworthy Combustion is now uniquely placed to offer operators a total solutions approach for safe, reliable and cost-effective operation of their vessels.
 
         
Ultra-low NOx burners take off in France:

The recent installation of two Hamworthy Combustion new generation Envirojet ultra-low NOx burners at Paris’ Le Bourget airport have surpassed expectations in reducing emission levels, even under extreme turn-down conditions.

The burners were fitted in two 12MW replacement Alstom hot water boilers at the airport and represent the first Envirojet SFG installations in France.

Current EU environmental legislation caps NOx emissions at 120 mg/Nm3. Hamworthy Combustion guaranteed to achieve 100 mg/Nm3 with its equipment, but in practice the burners are recording 68 mg/Nm3, even at a turndown of 3 to 1.

Hamworthy Combustion’s revolutionary Envirojet burners have achieved NOx levels as low as 45 mg/Nm3 at 3% O2 for natural gas, and 160 mg/Nm3 for oil on fire tube boilers. This performance comfortably satisfies the most demanding of today’s European emission requirements, without loss of efficiency, and will comply with new EU emissions Directives (2003/87/EC) (2004/101/EC).

Envirojet burners are available for oil, gas and dual fuel use. Gas operation is fully modulating, with stepped or full modulation available on oil depending on application. The burners offer:

• High Energy and fuel efficiency
• Low noise levels
• A flexible and compact assembly
• Accurate flame monitoring
• Easy maintenance

They comply with the following current and proposed British and European Standards and Directives:

• BS799 - Part 4 1991
• BS5885 - Part 1 1988
• Machinery Directive (2006/42/EC)
• Electromagnetic Compatibility Directive (89/336/EEC)
• Low-Voltage Directive (2006/95/EC)
• EN676: 2003 and EN267: 1999

The Envirojet performance figures at Le Bourget have set new standards in industrial emission control in France and have played an important part in helping Le Bourget attain its ISO 14001 accreditation.

For more information about our products and services visit www.hamworthy-combustion.com
 
         
World First: Gas Combustion Unit

In response to customer needs, a new training product has been launched by Hamworthy Combustion aimed at LNG tanker operators using onboard Gas Combustion Units (GCUs).

The GCU Training Course has been designed to maximise the competence of GCU operators and maintenance technicians and will lead to immediate benefits in terms of:

• Reduced downtime
• Reduced maintenance costs
• Improved safety
• Compliance with legislation

Rapid growth in global LNG markets has created strong demand for specialist LNG carriers. The GCUs fitted on these vessels play a vital role in their overall performance, both in operational and safety terms.

Operationally the units are fired to dispose of excess boil off gas (BOG) when re-liquefaction or power demand is unavailable. They also operate as ‘emergency flare stacks’ to safely relieve cargo tank overpressures.

The Hamworthy Combustion GCU Training Course is delivered at our Combustion Technology Centre (CTC), one of the largest combustion test facilities in the world. Located at Poole in England, the CTC includes the world’s only
full-size GCU test rig. This allows course participants the unique opportunity of hands-on experience in related burner, valve, flare scanner, igniter, burner management and safety systems. This hands-on experience is backed by
classroom sessions to give an ideal blend of practical and theoretical learning.

The comprehensive course offers high personalised training in:

• Design and operating philosophy
• Start-up, load control and shut-down procedures
• Inspection
• Preventive maintenance
• Recommended material changes
• Health and safety management procedures

The course can be tailored to suit individual customer requirements and is delivered by our own instructors with many years field experience in the marine industry.

The skill levels and efficiency of your staff have a fundamental influence on your competitiveness and profitability. Maximise their effectiveness by ensuring they have the very best in GCU technical training with Hamworthy Combustion.
 
         
Hamworthy Combustion Group: Celebrating 95 years

Hamworthy Combustion Group: Celebrating 95 years’ Success – A true world leader

Hamworthy Combustion operates in one of the largest
and most dynamic markets in the world: global, environmental, oil and gas. When we were established in 1914, the motto of the company was “Strength through Service”. This still holds true today.

We aim to be a customer solutions provider in the
high specialised markets we serve: hot water and steam
raising, and downstream petrochemicals.

Customers continue to require reduced emissions,
increased efficiency of fuel consumption and absolute
safety. In response, we invest more than US$ 1m p.a.
in our Combustion Technology Centre.

It has 15 furnaces (0.5MW to 100MW+) and fires
liquid, gaseous and blended fuels. It is industry-wide
recognised as a world leading R&D facility.

Our global network of 18 country offices covers 80%
of the world’s GDP – and ensures we provide
global solutions with local delivery.

We are a “full-product-life-cycle” provider. This includes
New products, Aftermarket Spares (with in-country
consignment stock), Service and Commissioning
(100+ engineers located internationally), Training for
customers and our own staff (at the Hamworthy Combustion Institute) and Customer burner testing (at the Hamworthy Combustion Technology Centre).

Our strength is our people: 600+ energised, committed and professional – including a modern Apprenticeship programme.

This is the basis of our growth of 15% p.a. for the past five years – and our foundation for continuing success in meeting customer needs.
 
         
World First

World First: Hamworthy Combustion
successfully fire GCU in Korea

Latest News:

First boiloff gas firing of a Hamworthy Combustion gas combustion unit

21st August 2007

Components of the HC's test rig demonstration GCU arriving at the Poole research centre for assembly

The first boiloff gas firing of a shipboard Hamworthy Combustion Engineering (HC) AMOxsafe gas combustion unit (GCU) was achieved on 21 August 2007 as part of gas trials on the 216,000m3 Al Qattara prior to delivery of the vessel by shipbuilder Hyundai Heavy Industries (HHI) in the coming weeks.

Al Qattara is one of two so-called Q-flex size LNG ships that HHI is building for OSG. Samsung Heavy industries is building two similar-sized ships for the same owner. HC has provided the GCUs for all four of the OSG newbuildings. The OSG ships, along with four 210,000m3 Q-flex ships that Daewoo Shipbuilding & Marine Engineering is building for Pronav, will form an eight-vessel fleet for service in the carriage of LNG over a period of 25 years from the new Qatargas II Train 4 liquefaction plant at Ras Laffan to the South Hook LNG import terminal at Milford Haven in the UK. The three shipyards are due to deliver all eight Q-flex ships between October 2007 and January 2008.

Qatar Gas Transport Company (Nakilat) has an ownership stake in all eight vessels and they are the largest LNG ships ever built. The choice of a twin slow-speed diesel engine propulsion system for each of the ships, in combination of an onboard reliquefaction plant to treat cargo boiloff gas (BOG), necessitates the provision of a GCU for each ship. This device enables cargo BOG to be burned should the reliquefaction plant be inoperable for any reason.

HC reports that the gas firing of the AMOxsafe GCU onboard Al Qattara was achieved at the first attempt, under automatic control, during tank cooling down procedures at the Incheon LNG import terminal. The gas firing was achieved under "free flow" conditions, without any BOG compressors in operation.

“We were able to apply over 40 years experience with incinerators and air heaters in the seamless development of the vertical AMOxsafe GCU for the marine market,” states Richard Price, sales director for Hamworthy Combustion. “AMOxsafe is the world's only GCU which has been tested up to 5.6 tonnes/hour (t/h) at full load; this has been done at our UK research centre in Poole.

“We utilised our experience with burner equipment on steam-propelled LNGCs, our understanding of the cyclical nature of LNG boil-off rates and our involvement with land-based equipment in the development of the all-metal AMOxsafe GCU. The solution dispenses with the maintenance-unfriendly refractory requirement and eliminates objects that could be prone to failure from the flame path.”

 
         
Scotland: Powering Ahead

Hamworthy Combustion’s service engineering resident team, based at Coatbridge, is powering ahead in Scotland. Recent flagship successes, which are in addition to the 24/7 service responsiveness to clients, are as follows:

Cockenzie Power Station: One of the largest coal fired power stations in the UK at 1200MW. Hamworthy Combustion was successful in winning a highly competitive bid to retrofit the oil fired Ignitor burners and associated controls on all four boilers. Phase 1 has involved the retrofit of 36 oil fired ignition burners on No.1 Boiler. The successful completion of this phase of the project has been lead by the Scottish based service team. Completion of the project will enable Scottish Power to progress toward its objective of making Cockenzie the main back up and peak loading plant for Longannet. .

Scotland and Distilleries: Scotland is renowned globally for the highest quality and best range of whiskey. Hamworthy Combustion is proud to be the preferred supplier of combustion burners and systems to many of the leading distilleries. Following a seminar with existing and prospective customers in the distilling and allied sectors, a series of innovative and multi site Service Agreements have been negotiated. A dedicated service engineering capability has now been established in the North of Scotland, providing a local highly responsive service.

Hamworthy Combustion provides a full range of services in support of industrial, power and process applications. These include new product sales, commissioning, maintenance management (incorporating both boiler/heater and combustion systems), repair and spares.

Hamworthy Combustion can be contacted in Scotland at:
Unit 25, Greenhill Business Centre
Coatbridge
Lanarkshire ML5 2AF
Tel: 01236 710416
Email: service@hamworthy-combustion.com
 
         
ECOjetTM Technology + SMARTflowTM Modeling

ECOjet™ Technology + SMARTflow™ Modeling
Makes a Difficult Application Look Easy

The Challenge: A major petroleum refinery in Texas wanted to convert their 400,000 PPH Riley Turbo-Furnace CO boiler to a power boiler. This included new ultra-low NOx burners firing Refinery Gas.

Other burner manufactures wanted to make major furnace wall modifications to accommodate their burners, as the Turbo-Furnace design has opposed burners firing at a downward angle into the furnace.

Our Success: We fully met the client’s needs, without re-design of the furnace walls. Actual firing results of the burners “out of the box,” with minimum burner start-up time (less than one week), confirmed the design.

Why we succeeded: Hamworthy Peabody Combustion succeeded because of our unique combination of:
− Supplying four ECOjetTM Ultra-low NOx burners, including Flue Gas
Recirculation and Steam Injection, firing Refinery Gas (30%
Hydrogen, 30% Heavies). This is an enhancement of the APR® burner design.
− STABLEflame technology
− SMARTflowTM air-flow modeling studies
− Previous successful track record of retrofitting burners to similar boilers. This includes a Florida
utility company’s 600,000 PPH Turbo-Furnace boiler equipped with ten APR® burners that ran
successfully for 20 years.

Hamworthy Peabody Combustion showed the customer, and gave him confidence, that we could meet the
requirements with just a burner retrofit.
 
         
TEEKAY SHIPPING SIGN TECHNICAL SERVICE AGREEMENT

TEEKAY SHIPPING LIMITED SIGN TECHNICAL SERVICE
AGREEMENT WITH HAMWORTHY COMBUSTION ENGINEERING LIMITED

On 30th December 2008, Teekay Shipping Limited signed a Technical Service Agreement for the annualised
provision of Training and Service & Spare Parts for Combustion Burner Systems with Hamworthy Combustion
Engineering Limited. With a Technical Service Agreement in place, Hamworthy Combustion can offer Teekay
Shipping, or any other customers who hold a Technical Service Agreement with us, the following benefits:

· The prioritised guarantee that one Service Engineer will be available for reactive attendance with in the stipulated timeframe defined in the contract
· Jointly agreed planned corrective maintenance programs to reduce reactive call out and improve plant performance and efficiency.
· A dedicated coordinator: one person will be assigned to coordinate all activities and will be the single point of contact. This person will manage the agreement.
· 24 hours a day, 7 days a week qualified technical support phone line.
· Customers will be included in the mailing list for service bulletins, which deal with topics such as operational and technical improvements, aimed to increase the reliability and efficiency of the equipment.
· Priority on spare parts & equipment.

This agreement covers 18 vessels within the fleet of 178 Teekay Shipping vessels. These vessels operate
using Hamworthy Combustion Ecophase VOC Boiler, AMOxsafe GCU plant and Marine Burner equipment:

· AMOxsafe GCU vessels: Al Huwaila; Al Kharsaah; Al Shamal; Al Khuwair.
· Ecophase VOC vessels: Navion Grena; Navion Britannia; Navion Hispania; Navion Scandia; Stena Alexita; Stena Natalita; Stena Sirita.

Also covered by the agreement are the LNGc vessels which use Hamworthy Combustion HXG 490 Burners: Al Areesh; Al Daayen; Al Marrouna; Catalunya Spirit; Galicia Spirit; Hispania Spirit and the Madrid Spirit.

Teekay Shipping and Hamworthy Combustion have worked very closely together in the past. Teekay Shipping
have demonstrated the confidence they have in Hamworthy Combustion’s Services, Products, and Aftersales
Support, by signing up to the agreement. Hamworthy Combustion look forward to working with Teekay
Shipping closely in the future and taking further strides in helping Teekay Shipping achieve their aims and
objectives.
 
         
Australia / SE Asia: Oil & Gas Success

Hamworthy Combustion Australia / South East Asia (ASEA) with head office in Australia and a regional service engineering base in Singapore has had its services high in demand by our marine and Oil & Gas clients. Our team of service engineers have been busy on project commissioning and client services as far as afield as New Zealand, Australia, Indonesia, Thailand, Malaysia and Singapore. Recent major successes are as follows:

Armada Perkasa FPSO Overhaul: Hamworthy Combustion ASEA, with support from the spares team in Poole, has won a significant overhaul project for the Armada Perkasa FPSO. This project involves a combination of control engineering, burner re-engineering, installation supervision, commissioning and extensive spares sales as part of a life-extension overhaul of the facility. The re-engineering of the controls and burners is due to the operators moving the FPSO to a new field with significantly different fuel gas composition. The overhaul work scope and initial commissioning will be performed at Keppel Shipyard in Singapore with gas commissioning occurring when the vessel returns to its oil field off the West Coast of Africa.

Australian FPSO Management: Hamworthy Combustion ASEA has been successful in signing a Long Term Service Agreement with Australian FPSO Management Pty Ltd. The Perth based company is the operator of the FPSO Four Vanguard FPSO. One of our Singapore based service engineers recently attended a service callout to the FPSO. Following the service visit, our client sent glowing feedback “We have had issues with the combustion control…But no more thank goodness…The boilers now are operating better than they have ever been, with no outstanding issues to be addressed“. Hamworthy Combustion ASEA is establishing a locally based service-oriented organization to better service our clients in the region. We encourage a proactive attitude and technical competence – in the belief that it will attract and retain clients and enhance the Hamworthy Combustion’s reputation of excellence in products and services.

Hamworthy Combustion Australia / South East Asia can be contacted at:

265 King Street
Newcastle West, NSW 2302, Australia
Tel: +61 434 860 084
Email: service@hamworthy-combustion.com
 
         
Opening of Middle East Office

HAMWORTHY COMBUSTION Announces the opening of its Middle East office in Dubai

In support of our growing customer base in the Middle East, Hamworthy Combustion has strengthened our already
world leading global network of wholly owned subsidiaries, by the opening of our Middle East Regional Office in
Dubai.

The unit will have responsibility for:

Service: Our established markets and installations now have access to an improved comprehensive service and
aftermarket support with a locally based service team trained to provide immediate response to the majority of
problems that may be encountered and having direct access to full technical support from Hamworthy Combustion’s centres of excellence.

Spares: There is no need to make do with soft and uncertified copy components. Genuine spares can be supplied through our local office which will also be able to help define your specific requirements.

New Product Solutions: The Company operates and provides combustion burner solutions in five business sectors and is highly flexible in providing support to our client base. The opening of this facility will enable local day to day contact to be easily maintained and our Middle East office can act as a conduit for our clients in each of these
sectors:

Marine - Power - Package - Process -
Thermal Oxidization Equipment/Flares

Hamworthy Combustion provides a full range of services in support of each of these sectors. These include new
product sales, commissioning, maintenance management (incorporating both boiler/heater and combustion systems), repair and spares.

Hamworthy Combustion Engineering Middle East FZE
Building 5WA Office 218
PO Box 54829
Dubai Airport Free Zone
Dubai
United Arab Emirates
Telephone: +97150 554 0609 /+97150 676 4973
Email: service@hamworthy-combustion.com
 
         
SMARTflow™ Flow Modeling Improves Performance

Hamworthy Peabody Combustion announces the completion of their new SMARTflowTM Technology Center at their Shelton, Connecticut location. The 1,000 square foot facility has been utilized for new product development, analysis of new installations, and improvements of existing applications for end-users.

The most common application of flow modeling is combustion air flow. Burner design and performance is always based on three assumptions; flow modeling assures that what actually takes place will correspond to these assumptions:

• Each burner (in multi-burner systems) gets equal amounts of air flow.

• Air enters the burner evenly around the periphery of the burner.

• Air enters the burner radially, that is, with no tangential components.

• Eliminate vibration

• Reduce emissions

• Increase turndown

• Increase capacity

Based on SMARTflowTM flow modeling analysis, strategically placed baffles and diverters can be designed to avoid in advance, or solve existing, problems resulting from these assumptions not holding true.

• Reduce CO2 footprint

• Reduce Excess Air/Increase Efficiency

• Decrease power utilization costs: fan power and static requirements

• Reduce maintenance costs due to vibration, flame impingement, and incomplete combustion

• Multi-Burner Turbo-Furnace

• Multi-Burner Front-Fired

• Tangentially-Fired

Applications analyzed include:

• Single-Burner Package

• Air Heaters

• Fluid-Bed Boilers

In addition to combustion air flow, modeling is useful in analyzing flue gas recirculation systems, secondary air systems, coal pipe and fuel distribution systems, stack modeling, etc.
 
         
MAINTAINING HC TECHNOLOGY CENTRE AS WORLD LEADER

MAINTAINING HAMWORTHY COMBUSTION TECHNOLOGY CENTRE AS A WORLD LEADER: A New Burner Test Furnace

A new dual furnace for testing and development of up-firing and down firing process burners has been commissioned at the Poole Combustion Technology centre. The new furnace is rated for burners up to 5MW.

Furnace 15 is used both for Customer testing of fired heater and down-fired reformer burners and R & D for the new ultra-low NOx ESC burner for fired heaters.

Furnace 15 has leading edge capability and facilities:

- the latest flow rigs and analysers; for ease of set up and operation including flow

- pressure and temperature transmitters; for data logging of fuel gas flows, combustion air flow and temperature and other operating parameters

- burners are supplied with blended gases; including natural gas, propane, nitrogen, hydrogen and carbon dioxide to simulate a range of site fuels

- up to two different gas blends can be supplied simultaneously as well as diesel oil, heavy fuel oil, other liquid fuels and steam or compressed air for atomisation of liquid fuels.

The furnace has a dedicated indirect combustion air pre-heater. It can supply combustion air to the burner at an elevated temperature up to 350 °C.

A novel feature of this furnace is the stack. It can be easily moved to facilitate the change from up-firing to down-firing. The common stack is mounted on a davit which can be quickly swung into the required position, reducing furnace set-up time for testing.

The furnace is constructed from steel with an internal refractory brick lining. There is an array of forced circulation water cooling tubes for control of furnace temperature to closely replicate site conditions. A number of site ports are provided for flame viewing and for CO probing to confirm the flame dimensions and envelope.

Furnace 15 is the latest in a line of developments at the Hamworthy Combustion Technology Centre including upgraded instrumentation and systems.


 
         
95th ANNIVERSARY World Leader - Supplier of Choice

95th ANNIVERSARY
World Leader – Supplier of Choice

Hamworthy Combustion Group celebrates its 95th Anniversary. As a world leader in specialist combustion technology, we continue investing heavily and growing rapidly to help our customers meet the challenges of the 21st century.

We have a team of nearly 700 engineers and technical staff, with over 100 specialists in each of the main market sectors we serve.

We are a one-stop shop for all our customer’s combustion needs, from individual burner parts to complete turnkey systems. This includes: Design, Manufacture, Project Management, Commissioning, Spares, Service and Technical Training.

Our office network is global: UK (HQ)  Australia  Brazil  Canada  China  Dubai  France  Germany  India  Italy  Japan  South Korea  Mexico  Netherlands  Poland  Singapore  Spain  USA (Houston, Norwich NY, Shelton CT).

We have provided below examples of some of our world leading – supplier of choice technologies:

Power Sector:
•Ecojet® Ultra Low NOx Burners for Power Applications – world beating NOx performance.
•Largest Range of Power Burners available, to 100MW.
•Burners and Ancillaries, BMS, CC, De NOx Systems and Lifetime Care.

Process Sector:
•ESP for Ethylene Furnaces – lowest emission performance in the world.
•Smart Mix Pilot – 100% Nat Gas to 98% H2 firing – world’s first.
•Wallfire – Natural Draft Wall Burner, 100% H2, 100% LPG or 100% Nat Gas – no flash back – unique!

Marine Sector:
•AMOxsafe® Gas Combustion Unit for LNG Carriers.
•Boiler & Combustion Systems for FPSOs & FSOs.
•Low NOx Combustion Systems for LNG FRSUs and RV’s.
•Oil Burners for Auxiliary Boilers
•Complete After-Sales Service: Spares, Service & Training.

Flares Sector:
•40+ Years Experience in Flare Design.
•Extensive range of Flares and Auxiliary Systems – Onshore and Offshore Application.
•Largest Flare in the World supplied in 2007.
•Worldwide Fabrication Capability.
•Worldwide Extensive References.

TOS Sector:
•Destruction of all Liquids and Gaseous Hydrocarbons and Waste Water.
•Refinery, Petrochemical, Industrial Applications.
•Emission Limits well within current and future Legislation.
•Flue Gas Scrubbing and Filtration Options.
•Worldwide extensive references.

Industrial Sector:
•Complete Combustion Flexibility.
•Ultra Low NOx Technology.
•Energy Efficient.
•“Packaged” Solution.
•Designed in accordance with relevant Standards, eg BSEN.

For more information about our products and services visit www.hamworthy-combustion.com
Hamworthy Combustion Engineering Ltd, Fleets Corner, Poole, Dorset BH17 0LA UK
Tel: +44 (0) 1202 662700 Fax: +44 (0) 1202 669875 Email: info@hamworthy-combustion.com
 
         
Low Sulphur Marine Gas Oil Conversions

Low Sulphur Marine Gas Oil Conversions –
Hamworthy Leads the Way!!

As a result of several months of technical and commercial negotiations, Hamworthy’s excellent reputation and professional approach has resulted in the first orders for conversion of main marine boilers to fire low sulphur marine diesel to meet new EU directives. To date these first orders concern conversions to 19 ship sets with a value of £1.0 million.

With the advent of ever tightening emission regulations being introduced to marine vessels, the use of Heavy Fuel Oil for steam generation when the vessel is docked in European waters is due to be phased out over the coming years. This is detailed within directive 2005/33/EC of the European Parliament and culminates in the eventual outlawing of using Heavy Fuel Oil when sailing in European waters and when the vessel is alongside port.

The first step towards the implementation of this directive 2005/33/EC will be an imposed restriction on the use of Heavy Fuel Oil whilst the vessel is docked in any European port. This will commence in January 2010.

The outcome of this directive is that all existing burner equipment supplied for firing heavy fuel oil will require modifications to suit the low sulphur distillate fuel oil (<0.1% Sulphur) to enable oil firing for steam generation should the vessels trade in European waters.

Hamworthy have again led the way in advising all ship owners & operators on the requirements on the conversion of both their main and auxiliary boilers. These conversions are focused on the additional safety requirements for combustion of distillate oils and as such the following conversion kit has been produced and offered for the conversion of HXG and DF burners.

• Set of Atomiser Tips Suitable for HFO and MGO.
• Set of Oil Sprayer Gun Assembly Suitable for HFO and MGO with Atomising Steam
• Set of High Energy Ignitor Exciter Unit Complete With Spark Diagnostic Feedback.
• Set of Smartscan 121 Flame Scanner Units.
• Relevant Spares In Accordance With Classification Society Regulations.
• Relevant Classification Society Approvals For Proposed Equipment.

Hamworthy’s worldwide service coverage also enables them to offer a full turnkey package to the shipping companies to project manage the conversion work including supply and installation of pump sets and pipework along with controls modifications and commissioning.

Ongoing discussions with many shipping companies should provide Hamworthy once again to show the excellent capabilities they have to offer total combustion solutions to a wide range of steam boiler users throughout the world.
 
         
Biggest Multipoint Groundflare in South America

The Ground Flares respond to a demanding market where flaring is needed with hidden flames. November 2009 saw Hamworthy Combustion cementing its status as a first class world leader in the market of the Multipoint Ground Flares (Ground Flares for enormous gas flowrates). Having engineered, manufactured, supplied and commissioned this project, which burns up to 750 tons/h of gases ranging from -142 to 180 °C, installed at Cabiúnas Station Macaé, (200 km from Rio de Janeiro in Brazil) and whose windshield fence covers a burner area of more than 4000 square meters, Hamworthy Combustion demonstrated once again its leadership in supplying of safe and reliable equipment.

The contract was executed with a combined team from our Hamworthy Combustion Brazilian and Italian Offices, with overall management by Hamworthy Combustion Italy over a period of more than 18 months. The project was challenging, due to many critical technical aspects, involving expertise of Process, Mechanical and Instruments & Control teams, all being combined for the successful outcome.

Definition of combustion stages, CFD validation and checking of resulting dispersion (GLC) in the surrounding area, firing tests (including even testing of a complete scale flare), 3D Design were just some of the milestones which Hamworthy Combustion successfully executed.

An innovative non-standard structural solution for the windshield fence (including parts in concrete) was studied in order to maximise local content, thus meeting the needs of the End User.

From initial design enquiry to after-sales services, teams of dedicated specialists are focused on continuing Hamworthy Combustion’s commitment and tradition of meeting the safety and efficiency challenges of the Multipoint Ground Flares market up to the biggest sizes, of which this Multipoint Ground Flare is a fantastic example.